If they reach that goal, it will be the first commercial scale lithium production in Saskatchewan

EMERALD PARK –

Arizona Lithium had a very active late spring, summer and fall in 2024, and its efforts throughout the winter are focused on switching from exploring for lithium, to producing it.

The company intends on achieving initial commercial scale production of Saskatchewan lithium before the end of this year, the culmination of years of work by that point, including a six well drilling program in 2024.

Pipeline Online spoke with Arizona Lithium executive director Zach Maurer at the company’s Emerald Park shop on Feb. 4. It was that very shop that has played host to a number of pilot plants, tours and government-related press conferences over the past 3 years.

Last summer Arizona Lithium drilled six wells in total. The first three were on Pad #1, approximately six kilometres southwest of Torquay. The second pad was about 22 kilometres to the west of Torquay, and it saw two wells drilled. Pad #3 was just a few kilometres north of Tribune, and it has one well drilled in October.

 

Maurer explained, “In our PFS (pre-feasibility study), we laid out three pad locations, each pad capable of producing 2000 tons per year of lithium. So, then the goal last year was to get those three pad locations built and drilled. We need to be able to show the scale of the resource, how we get into production, and our path to being able to increase production on a Pad by Pad basis.”

“We raised money last December (2023), which had to be allocated towards exploration of lithium brine resources in Saskatchewan. So this spring (2024), we went out, identified the three pad locations and then allocated the exploration dollars towards drilling out those three pad locations.

“The reason that we did more wells and more testing on Pad #1, as opposed to on Pads #2 and #3, is because we’re going to go into production on Pad #1 first. We wanted to make sure that that Pad #1 was the most derisked, and that we had the well infrastructure in place to go into production on Pad #1. However, we also needed to derisk and understanding the resource at pads two and three, but not doing near as extensive of testing quite yet, because our commercial development path is going to be Pad #1. The plan is, go into production with commercial scale equipment on Pad #1, then scale up by replicating that equipment on Pad #1, and then replicate that whole facility and well field on Pad 2, Pad 3, and other pad location that we are currently identifying.”

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Pad #1’s three wells are the producer, injector and brackish water producer for process water.

The strategy has everything to do with getting Pad #1 up and running, and more importantly, creating revenue, as soon as possible, scaling up, then developing the following pads. In the process, the company will go from being an explorer of lithium to a producer.

 

Focusing

Last fall Arizona Lithium announced it had sold its northeast holding to Homestead Energy for CAD $10.1 million (AUD $11 million). Arizona Lithium divested approximately 40,000 acres of Crown Mineral Title and approximately 11,600 net acres of Freehold Mineral Title, alongside data from the Prairie Lithium Project, to Homestead in a deal announced Oct. 7 As one of the first movers in the Saskatchewan lithium, the company, then as predecessor company Prairie Lithium, had acquired substantial landholdings in southeast Saskatchewan, a total of 390,000 net acres.

Some of those were right around where some of the initial lithium findings were detected by Saskatchewan research geologist Gavin Jensen, north of Midale in 2011. Jensen’s findings helped spur the southeast Saskatchewan lithium play currently underway.

The bulk of Arizona Lithium’s land is in a more consolidated block in the Torquay area, where the company has done all of this recent activity. It also drilled the very first targeted lithium well in Canada about six kilometres northwest of Torquay in September, 2021.

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Maurer said, “We had some segregated mineral rights that weren’t part of our core area down near Torquay, where we’re developing the project.”

He said it was not part of their core area or their core development plan. It also was not part of Arizona Lithium’s pre-feasibility study. “Ultimately we’re able to sell that for about 200 bucks an acre,” he said.

The land was acquired for a small fraction of that. The opportunity to monetize an area they weren’t likely to focus on any time soon allowed the company to put that money into its development plans.

Maurer noted that the Midale area has seen “quite good lithium concentrations,” referring to recent press releases from EMP Metals, who is doing similar work just to the east of that land. But having a largely continguous block, as they do in the Torquay area, means a different type of pad development. Much of that is Crown land, but they’ve also acquired some freehold, too.

 

Drilling concluded

In mid-November Arizona concluded its drilling program.

While the focus for initial production has been on the Duperow formation, Arizona Lithium has also been investigating adjacent formations for lithium as part of the 2024 exploration program.

“The resource information within the Duperow definitely aligned with what our models and predictions said, and then in terms of flow rates, our flow rate potentials at Pad #1 are the highest of any Duperow brine well in the province,” Maurer said.

“What we do know is that lithium concentrations are enriched in brines that have an evaporative deposition. It’s a very clear trend. We are learning more about other local contributing factors such as water rock interaction, but on a basin-wide scale, it’s a trend that appears to still stand true across nearly every formation. So that means Devonian period age rocks and brines.

“So directly below the Duperow, which obviously has high concentrations of lithium, lie the Souris River and Dawson Bay formations. Both of those formations are obviously Devonian. They have evaporative signatures in the brine. So they’re quite prospective for lithium, but had never been tested before.

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“On Pad #1 we tested the Souris River lithium concentrations. I think we’re 86 milligrams per litre. So, still fairly good, in comparison to what you can find elsewhere in Saskatchewan, and still better than a lot of concentrations in Alberta. And then the lithium concentrations in the Dawson Bay were a little bit lower. They were 50 milligrams per litre, so consistent with some of the higher concentrations that you’ll see coming out of active Frobisher formation wells, but still higher than a lot of the lithium concentrations that you’re going to see in the Midale or the Bakken or the Red River.

“So, overall, there was no data in the Souris River and Dawson Bay formations in southeast Saskatchewan, or really in the Williston Basin, outside of some potash mine testing that had been done. These were just wildcat exploration results to understand what the resource potential is in some of these other formations that had never been tested, but are prospective.”

The company did its preliminary economic assessment as a private company in 2022, and its pre-feasibility study in late 2023. That data is being updated over the course of the winter with the information acquired from the 2024 drilling program. Maurer said, “We’re interpreting the new concentrations and flow rates and everything that we determined about the Duperow to upgrade our resource assessment, update our well field modeling based on everything that we learned.”

The focus is on development of the Duperow, but having the knowledge that drilling a few metres deeper would allow access to more resource is beneficial. It would allow surface infrastructure to be re-used on those formations should the initial formation become depleted. But that would be much further down the road.

He noted other lithium operators in the region followed suit in testing the Souris River and saw results around 72 milligrams per litre. And those numbers are still in excess of Duperow numbers in the Kindersley area, and comparable to central Alberta numbers.

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What’s next

Arizona Lithium’s Feb. 5 press release noted, “The Prairie Project will be put into production across three phases of development. Phases I, II, and III represent the methodical steps being taken to cost-effectively bring the project into production while minimizing the risk associated with commercializing a first-of-its-kind process.  Phase I will see the project go into production at Pad #1 using a commercial-scale Direct Lithium Extraction (DLE) unit capable of producing 150 Tonnes Per Annum (TPA) Lithium Carbonate Equivalent (LCE). The lithium produced will be used to de-risk end market opportunities where battery-grade samples are currently being tested by interested groups in Asia. “Phase I will process brine at a rate of approximately 1,000m3 per day. It is critical to process raw brine at this commercial scale to de-risk the temperature, pressure and chemical constituents of the brine while feeding a commercial scale DLE unit 24 hours per day, 7 days a week. A video rendering of Phase I at Pad #1 has been prepared and can be viewed here.”

 

Maurer said, “Right now we are actively doing all of the data interpretation for the resource. That’ll give us our updated resource assessment and our updated optimized well field model to produce brine at sustainable rates across our property.

“So that’s on the resource side, and then on the surface side, we’re able to take all of that resource information from our pump tests and all the brine that we pumped and tested through the various DLE technologies this past fall to finalize the design of the facility itself.

“Now, every time in the past when we were going through DLE testing, we only ever had left over brine from exploration programs to work with. This is important because on an exploration program, you run the program to learn as much about the resource as possible, such as the different chemistry of the different zones within the Duperow, different styles of completion, different methods of stimulation and different tools to gather pressure information. You run an exploration program to gather data so that you can make an informed decision on future production.

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“In 2024, on Pad #1, was the first well that we could start to switch gears from well exploration, to well development. Given our exploration to date in the area with a well north and a well south, we had a very high degree of confidence in what the brine chemistry, pressure, temperature and productivity would be when we completed our specific intervals. So for the first time, we could complete and test a Duperow well to produce the blend of brine we wanted for the purpose of facility design, and not necessarily just for exploration data. For the first time we had brine from a  well, completed in the actual intervals, in the exact location where the facility is going to be built. So having that production well drilled, pump tested, we know the exact resource to design our facility around, and we used that brine to run confirmatory pre-treatment and DLE tests to ensure we haven’t overlooked any aspect of what we will be feeding the process. We are currently using all that information to finish the facility engineering and design this winter.

“And then Phase I of the project, we’ll see construction start on Pad 1, facility construction in Q2, Q3, 2025.”

 

A lot like an oil battery or helium facility

The facility will look very similar to existing oil and gas facilities, and remarkably similar to the helium processing facilities that North American Helium has been building across southwest Saskatchewan. There’ll be a larger building that will encompass the DLE process, tanks, piping and wells. If it wasn’t for the inevitable signage, even an oilfield veteran would be hard-pressed to identify it from a distance as a lithium facility.

Inside that facility will be niche process equipment which will purify, concentrate and convert the product into lithium chloride. While the main DLE hardware will need to come from elsewhere, Maurer envisions a time in the future where it could, and should be, manufactured in Saskatchewan as we develop our lithium industry.

“Everything else will be identical to what you’d see in an oil and gas battery. So tanks, secondary containment, civil building constructions, pipes, valves, pumps; everything else will be identical to what you’d see on oil and gas facility,” he said.

Construction is expected throughout the summer.

 

“The goal is to have it commissioned by the end of 2025. That’s the goal.

“Going back into the wells, putting an ESP and getting the wells online, that’s not going to be overly onerous. We’re talking a couple of weeks at most to get them online. Again, the items that have the most risk around them are the specialty process equipment. So, the pretreatment, the DLE and any post DLE process, that’s where we have risk. Everything else to just get brine running through a facility, we are very confident in that.”

The releasee said, “Phase II will see the immediate expansion of production on Pad #1. Phase II expansion will highlight the benefits of modularized scale-up as additional commercial-scale DLE units will be rapidly deployed. Additional wells will also be drilled to maximize production from Pad #1. Phase III will see the replication of the wells and facility at Pad #1, applied to Pad #2, Pad #3 and additional Pads that are currently being identified.”

Long-lead components have been ordered. In particular, the commercial scale DLE unit being supplied by Koch Technology Solutions.

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Arizona Lithium has been working with SaskPower for several years now to get the power lined up. Initially it will need simple grid power. In the future they may tie into transmission line power, but that won’t be necessary in the beginning. The closest power pole is about a mile away.

The company’s Feb. 5 press release notes that “To get into production, only AUD $35m (USD $22m) required to spend on Phase I CAPEX.”

“Phase II will immediately expand the facility with additional commercial-scale DLE units. Additional units can be rapidly deployed to increase production at Pad #1. Phase III will see the Pad design replicated across the already drilled and de-risked Pad #2, and Pad #3. Additional Pad locations are also being finalized in 2025.”

Grey Owl Engineering has been engaged for facility engineering, procurement, and construction (EPC). “Grey Owl is a leading Western Canadian oil & gas facilities engineering company,” Arizona Lithium said.

It added, “The Prairie Lithium Project in Canada is perfectly positioned to feed battery-grade lithium carbonate into the mature Asian battery market. Battery-grade samples produced from the Prairie project are currently being distributed and tested in Asia.”

Arizona Lithium Managing Director, Paul Lloyd, said “We are excited to share additional details about our plans for the Prairie Project. In 2023, a PFS was released that highlighted lithium production across three pad locations from the Prairie Project. In 2024, we partnered with three landowners to secure the three pad locations and immediately went to work permitting and clearing the ground for the pads. A major drilling program was then executed across those three pads, which significantly de-risked the project and put us in a position to continue development toward production. 2025 will be a year of facility construction and commissioning Phase I at Pad #1. Our phased development plan clearly articulates how we will continue to de-risk and develop the project. Modularization allows rapid and cost-effective scale-up to increase production in Phase II and III.”

 

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Lithium in SK, Part 32: EMP Metals announces results from step-out well near Stoughton

 

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Lithium in SK, Part 31: Critical Mineral Incentives implemented

Lithium in SK, Part 30: Hub City Lithium completes pilot, changes ownership structure, and is drilling near Stoughton

 

Lithium in SK, Part 29: Arizona Lithium begins drilling commercial production wells near Torquay

Lithium in SK, Part 28: Hub City Lithium operating direct lithium extraction pilot in Estevan

Lithium in SK, Part 27: Lithium Bank sells Estevan area land to unnamed buyer

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Lithium in SK, Part 26: Enter the big boys: 70-year-old Denison Mines buys into Grounded Lithium’s Kindersley project

Lithium in SK Part 25: Primacy of rights, revisited

Lithium in SK, Part 24: Hub City Lithium releases preliminary economic assessment for Viewfield project

Lithium in SK, Part 23: November Crown land sale shows expanding positions

Lithium in SK, Part 22: Arizona Lithium is running its pilot plant for Torquay project, elaborates on commercialization plans for 2025

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Lithium in SK, Part 21: Arizona Lithium begins work on future commercial site near Torquay

Lithium in SK, Part 20: Hub City Lithium again finds some of the high concentrations in Canada, announcing second test well results

Lithium in SK, Part 19: Grounded Lithium’s Kindersley project could cost $447 million to build, but bring in $350 million per year

 

Lithium in SK, Part 18: Hub City Lithium drills second targeted well in Viewfield area, near Stoughton

Lithium in SK, Part 17: Lithium prices have come down … to only US$70,000 a tonne. A decade ago, they were US$7,000

Lithium in SK, Part 16: Arizona Lithium closes Prairie Lithium deal

Lithium in SK, Part 15: Grounded Lithium lays out its development plan

Lithium in SK, Part 14: Prairie Lithium gets federal money, acquisition deal to close soon

Lithium in SK, Part 13B: Hub City announces highest lithium concentration to date, by a significant margin

Lithium in SK: Part 13: Coming into lithium with revenue already flowing from oil

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Lithium in SK, Part 12: Hub City Lithium shows promising results northeast of Weyburn

Lithium in SK, Part 11: A detailed video on lithium geology in SE Sask

Lithium in SK, Part 10: A helium explorer who found lithium responds

Lithium in SK, Part 9: And the acquisitions begin, with Prairie Lithium to be acquired by Arizona Lithium

Lithium in SK, Part 8: Ministry of Energy and Resources response to primacy of rights issues

Lithium in SK: Part 7b: The rent’s due, and so is the LLR

Lithium in SK, Part 7: Dealing with an embarrassment of riches – sorting out the primacy of rights

Lithium in SK, Part 6: Direct Lithium Extraction is the multi-billion dollar question

Lithium in SK, Part 5: Prairie Lithium – Old wells or new wells?

Lithium in SK, Part 4: Prairie Lithium pursuing the idea there could be lithium in those brines

Lithium in SK, Part 3: Crown land sale reveals sixth entrant in Saskatchewan lithium exploration race

Lithium in SK, Part 2: Saskatchewan government launches lithium incentives

Lithium in SK Part 1: As the race for lithium takes off, Saskatchewan is seeing the dawn of a new industry